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View Full Version : Chassis History, prelude to driveline vibration...


MTCFORUM
02-13-2002, 09:19 PM
Before I can even go into all this stuff, I need to give some history and some term definition.

The name for the Mark 8 chassis, within Ford, is called an FN-10 and a T-Bird is a MN-12 (from 1989-1997). As I'm sure you know the chassis are almost identical. If I use one term, like FN-10, I mean both chassis unless I specify otherwise that my comment is just for one of them.

The FN-10/MN-12 chassis is very, very prone to driveline vibration due to it's body structure. Body structure is the rigidity of the body and chassis. This lack of body structure is one of the reasons why these cars no longer exist today. There are some other reasons that I'll get into one day in the future.

Now, by lack of body structure I mean that the body itself is not stiff enough. This means that it is very suspectible to flexing. This poor body structure leads to NVH problems. NVH is Noise, Vibration, and Harshness. Noise and vibration should be easy to understand, harshness can be things like impact harshness going over bumps and things like that.

Now, in typical Ford fashion, the first year of new car, no expense is spared and all the good stuff is put in there to make the car right. Then the &^$* bean counters come along and say the car is not profitable enough and start to take out the good stuff that in's there. What I mean by this are things that are subtle that they can do to impove the body structure. Things like thicker mastic on the floor pans, structural foam in the rockers to stiffen up the car. While these are all band aid's for bad body structure, they are effective band aid's. The original Marks in '93 had this stuff, but it was quickly thrifted out by bean counters and complaining by the assembly plants that it was too hard to build.

So, with that foundation, I have decided to make a seperate post on the actual cause of the vibration. This is just a history.

jerry

MTCFORUM
03-28-2002, 09:20 PM
I had a guy on TCCoA on my case for adding "worthless" parts to my car when he saw I had all of the Kenny Brown chassis parts on it. No one needed to convince me that they helped the chassis and the suspension work better.

MTCFORUM
04-01-2002, 11:59 AM
So that's why we hear the new gen guys complaining about vibrating mirrors!

I have recently noticed a slight vibration at around 65 on my 93, but it is very liveable and may just be the tires. Definitly not mirror shaking vibration...

Kale

MTCFORUM
04-08-2002, 09:55 AM
My 98 is like driving a car made of LATEX!!!

MTCFORUM
04-10-2002, 07:48 AM
Can automotive foam fill help stiffen the car and remove unwanted vibration, or would it add to the jiggling mirror effect?

I was thinking of squirting some of this in the rocker panels and A and C pillars. What other places can you suggest? Finally, would a foam filler like Great Stuff work like the automotive foam (at about 80% of the cost), or will it be too brittle? Thanks,

Paul

MTCFORUM
04-10-2002, 08:31 AM
The foam is an excellent idea. I'd put it in all those places if you can. Don't use great stuff, it will expand and balloon your panels, which is bad.

You want to use a structural foam in the panels. On these cars, trying to stiffen the package tray, the deck under the rear window, is a huge improvement for noise in the car as well. I think there is some depth to this that can be stiffened with foam as well.

I'd also try to fill the subframe rails in both the front and back.

Again, you have to use a non expanding foam or you have a useless car.

jerry

MTCFORUM
04-10-2002, 01:39 PM
Jerry,

This is somthing that people have looked at. <A HREF="http://www.foamseal.com/automotive.htm" TARGET="_blank">http://www.foamseal.com/automotive.htm</a>

Call me cheap, but at approximately $50 a cubic foot, that will get pricey fast. Anything else you might know of that could save a few dollars, or where we could by it in bulk?

Thanks for the tips on other body locations to fill. Especially the rear deck. Anything to stiffen the upper rear without loosing trunk space is A-OK in my book.

Paul

MTCFORUM
04-10-2002, 04:12 PM
That stuff actually looks pretty good. I see that it's like $36 per "kit", how much does a kit fill? Although it may not help you from a cost standpoint, if someone tried it and then was able to pass if it was a sucess or not, you may be able to organize a group purchase.

jerry

MTCFORUM
04-10-2002, 06:57 PM
I have seen that stuff before too Jerry, and thought it looked promising. I did find that each "kit" is approximately 1 cubic foot, so it would take a BUNCH to do an MN-12 chassis car.

John

MTCFORUM
04-10-2002, 10:45 PM
Since I don't know the car's frame structure well enough, I assume 10 cubic feet would fill the major areas. That's not too bad for $360, but hopefully Jerry or someone else can conjure up some dimensions or diagrams for us. I wouldn't want to get started and end up with too little... or too much if the stuff doesn't help. I'll be a guinea pig, just give me some time to get some money saved up. <IMG NAME="icon" SRC="http://images.zeroforum.com/smile/emsmile.gif" BORDER="0">

On a side note, 3M has made a new sound dampener out of thinsulate material. It is supposedly a lot lighter and more weather resistant than Dynomat. You can find more info on the 3M website. Found it while looking for other foam manufacturers and thought I'd share.

Paul

MTCFORUM
04-11-2002, 09:43 AM
How effective is chassis stiffening only with regard to NVH? Can this be quantified? Does anyone professionally install structural foam?

Mitch